Shipbuilding Piping Welding Fitting up Fabrication Machine Solution

• Transmission Type: Rigid
• Automatic Production Line: Comprehensive
• Certification: ISO, CE
• Automation: Automation
• Flexible Production: Lean Production
• Rhythm: Flow Production Line
• Model NO.: NAEC
• Production Scope: Product Line
• Place of Origin: Nanjing
• Transport Package: Container
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China
• HS Code: 85153190
• Production Capacity: 200 Sets/Year

Product Description

Shipbuilding Piping Fabrication Solution 

Shipbuilding Piping Fabrication Solution is designed for Shipbuilding pipe spool/piping fabrication. It can process slip-on flange pipe fitting up and welding. Such fabrication system has been used in CSSC, CSIC, COSCO shipbuilding project.


 Highlights:

• realize 80% automated fabrication rate
• matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
• reduce client's fabrication cost
• guarantee client's fabrication quality
• improve client's competitiveness

 
Technical Description

Production Line Type:	Fixed in workshop
Suit for Pipe Diameter:	2 to 24inch
Suit for Pipe Material:	CS/SS/ALS
Suit for Pipe Wall Thickness:	2-SCH60
Suit for Pipe Length:	12M
Cutting & Beveling Speed:	No more than 5 mins to finish 2 bevels
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	TIG/MIG/SAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

 
System Configuration:

Fabrication Procedure	Machines/stations
Cutting:	All-in-one pipe cutting and beveling machine 5-axis flame/ plasma cutting machine Band saw cutting machine
Beveling:	All-in-one pipe cutting and beveling machine Pipe end beveling machine
Conveying:	Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ overhead crane
Fitting-up:	Multi-function fitting up station Slip-on flange fitting up station
Welding:	Automatic pipe welding station Automatic slip-on flange welding station

Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
 
Q:Can welding torches working in the same time of both ends slip-on flanges?
A: Yes, they can, so as to improve working efficiency.
 

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