Piping Prefabrication Production Line & Pipe Line Fabrication

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  • 16 yrs

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Product Highlights

  • High Automation Rate: Automatic pipe welding rate up to 80%, achieving 15 times higher productivity than manual mode.
  • Wide Pipe Diameter Range: Suitable for pipe diameters from 2 inches to 60 inches and SCH 3 to 80mm.
  • Versatile Welding Processes: Supports TIG, RMD-MIG, MAG, FCAW, and SAW for root, fill, and cap passes.
  • Multiple Bevel Types: Includes single V, double V, J type, U type, and complex intersection line profiling.
  • Low Manpower Consumption: Design capability as low as 0.142 manhour per Dia. Inch fabrication work.
  • Flexible System Types: Available in fixed type for heavy loads and containerized type for on-site fabrication.
  • High Speed Cutting Efficiency: Band-saw cuts a 24-inch pipe of 25mm thickness in just 6 minutes.
  • Global After-Sales Support: Engineers available to service machinery overseas for maintenance and support.

Product Images of Piping Prefabrication Production Line & Pipe Line Fabrication

Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
Piping Prefabrication Production Line & Pipe Line Fabrication pictures & photos
Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication
  • Piping Prefabrication Production Line & Pipe Line Fabrication
    Piping Prefabrication Production Line & Pipe Line Fabrication

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Product Description

Piping Prefabrication Production Line & pipe line fabrication

Features:
1.Suitable for pipe diameter: 2~60"
2. Suitable for Pipe SCH:3~80mm
3.High speed and accurate cutting processing efficiency and effect
4. Multi-types of bevel type, including single V, double V and J type
5. Motorized multi-function fitting-up guaranteeing fitting-up accuracy
6.Conveyor handling system improving handling efficiencence
 7.TIG/RMD-MIG/MAG/FCAW/SAW welding process available
 8. Automatic pipe welding rate: Up to 80%
9.Be matched with production management software 

NAEC is dedicated to be pipe spool fabrication expert. Out system design capability is able to minimize user's manpower consumption of one unit Dia. Inch fabrication work. Our design ability can be as low as 0.142 manhour/D.I. It means the comprehensive productivity under automatic fabrication mode can achieve up to 15 times higher than that under traditional manual mode.

Our solution covers fabrication of different materials, such as C.S, S. S, Alloy steel, Duplex S. S. etc, from pipe dia. 2" to 60". Besides our automatic welding station can do automatic TIG/ RMD-MIG root pass and TIG/ RMD-MIG/MIG/ SAW fill and cap pass.

We not only provide effective pipe spool fabrication solution, but also provide fast build up workshop solution, raw material prefabrication, finished spools Non-destructive testing solution, which can speed up the whole production construction cycle and guarantee project quality.

Based on the above ability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high efficiency and good quality production and mostly manpower saving advantages. We have strong confidence in providing professional solution for your pipe spool fabrication workshop.

There are two types of pipe spool fabrication system: fixed type and containerized type. Fixed type is more suitable for heavy work load fabrication, and can get higher automation rate. Containerized type is more suitable for on site fabrication.

 

Pipe Spool Fabrication Machines

1 Piping Prefabrication Production Line & Pipe Line Fabrication

Pipe Cutting& Beveling All-in-one Machine

>Suitable for pipes not larger than 8",max.thickness:20mm

>Cutting efficiency:100times/8hrs

>PLC control with automatic measuring to guarantee the same processing cycle

>Widely used for small bore C.S/S.S production lines

2 Piping Prefabrication Production Line & Pipe Line Fabrication

High Speed Band-saw Cutting Machine

>Three models available(16"type,24"type",48"type)

>PLC system control;self-measuring function with precision:±0.5mm

>Using hydraulic self-centering chuck

>It only takes 6 minutes to cut a 24" pipe of 25mm thickness

>Widely used for C.S/S.S production lines.

3 Piping Prefabrication Production Line & Pipe Line Fabrication

High Speed CNC Pipe End Beveling Machine

>Automatic self-centering chuck

>Single V,double V,U type bevel

>Can be matched with pipe end turning devic

>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)

>Several models available:16",24",32",48"

4 Piping Prefabrication Production Line & Pipe Line Fabrication

Two / Multi- Axis CNC Flame/Plasma Cutting Machine
>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.

>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type

>Standard machine suitable for pipes nor larger than 24''

5 Piping Prefabrication Production Line & Pipe Line Fabrication

Multi-function Pipe Fitting-up Station

>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.

>Light-duty type(manual) and heavy-duty type(motorized) are available.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

6 Piping Prefabrication Production Line & Pipe Line Fabrication

Automatic Pipe Welding Station

>With two welding heads

>TIG/MIG/SAW are optional

>PLC system control & WPS programmed

>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

7 Piping Prefabrication Production Line & Pipe Line Fabrication

Conveyor Handling System

>used for pipe convenient transporation during in pipe spool fabrication.

>Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!

About the Supplier

This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2441249". Items marked "verified" are certified.

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Nanjing Auto Electric Co., Ltd.

About Our Factory & Business Background

Address
11th Floor, B4, Jiulonghu International Headquarter Park, No. 19 Suyuan Avenue, Jiangning District, Nanjing, Jiangsu, China
Terms of Payment
LC, T/T
International Commercial Terms(Incoterms)
FOB, CFR, CIF, Others
Average Lead Time
Peak Season Lead Time: 6-12 months
Off Season Lead Time: 1-3 months
Nearest Port
shanghai, nanjing, ningbo

Our Production Capability & Technical Expertise

Main Products
Pipe Spool Fabrication Solution, Pipe Cutting and Beveling All-in-One Machine, High Speed Band Saw Cutting Machine, Automatic Pipe Welding Machine, Sub-Arc Girth Welding Machine, Automatic Electric-Gas Vertical Welding Machine, Plate Cutting and Milling Machine, CNC Pipe End Beveling Machine, Multi-Function Pipe Fitting-up Station, Automatic Elbow Welding Machine

Our Industry Experience & Global Business Record

Export Year
2008-01-01
Main Markets
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe

FAQ

What pipe diameters does the system support?
The system is suitable for pipe diameters ranging from 2 inches to 60 inches.
Which welding processes are available?
The system supports TIG, RMD-MIG, MAG, FCAW, and SAW welding processes.
What are the two types of pipe spool fabrication systems?
The two types are fixed type for heavy workloads and containerized type for on-site fabrication.
How efficient is the automatic welding process?
The automatic pipe welding rate can reach up to 80%, with efficiency up to 400 D.I./8hrs per welding head.
What materials can be processed?
It covers fabrication of C.S, S.S, Alloy steel, and Duplex S.S materials.
Is overseas service support available?
Yes, engineers are available to service machinery overseas.
What is the lead time for production?
Peak season lead time is 6-12 months, while off-season lead time is 1-3 months.
What payment terms are accepted?
Accepted payment terms include LC and T/T.

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