High Speed Automatic Saw Welding Equipment

• Customization: Available
• Automation: Automatic, Automation
• Transmission Type: Flexible
• Model NO.: NAEC
• Automatic Production Line: Comprehensive
• Certification: ISO
• Flexible Production: Lean Production
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Trademark: NAEC
• Origin: China

Product Description

High Speed Automatic SAW Welding Equipment

Submerged arc welding (SAW) is a common arc welding process. It is a fusion welding method that arc burns under the flux.

It is widely used in pipe spool fabrication for various materials in pipe spool fill and cap pass because of its lower cost and higher welding efficiency. It has below advantages:

1. High welding efficiency: the penetration ability of the arc and the deposition efficiency of the welding wire are relatively large, and the welding speed is high.
2. The welding parameters of submerged arc welding can be kept stable through automatic adjustment system, and the degree of dependence on welder skill level is low.
3. No spatter, no arc, low demand for wind speed;

NAEC designed pipe welding machine can adopt SAW for automatic fill and cap pass.

When the welding material is determined, the chemical composition of the weld depends to a large extent on the matching of flux and wire. Therefore, proper selection of flux and welding wire is an important part of submerged arc welding technology.  
NAEC SAW welding machine recommended welding wire: φ2.0-2.4mm; for big pipes, thicker wire such as φ4.0mm is recommended.

During SAW welding, the welding speed can reach 350 to 400mm per min.

Surely our welding machine can not only implement SAW for automatic fill and cap pass, it can also implement GTAW or RMD for root pass, GMAW, GTAW for fill and cap pass. All of those welding technologies can be realized by using one welding power source.

We have programmed 40sets WPS in the touch screen, operators just need to select the suitable one.

NAEC is professional in R&D of various pipe fabrication machines and pipe spool fabrication production line. We can support client to reach 0.25manhour/DI productivity and 80% automation fabrication rate. If you are interested in, pls feel free to contact with us for more information.
 

Pipe Spool Fabrication Machines

1		Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines
2		High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines.
3		High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48"
4		Two / Multi- Axis CNC Flame/Plasma Cutting Machine >High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe. >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24''
5		Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
6		Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
7		Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!