Carbon Steel Pipe Spool Fabrication Solution 24-60"
Carbon Steel Pipe Spool Fabrication Solution 24-60" is designed for big pipe spool/piping fabrication.
Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Power Plants, etc.
Highlights:
- realize 80% automated fabrication rate
- matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
- reduce client's fabrication cost
- guarantee client's fabrication quality
- improve client's competitiveness
Technical Description
Production Line Type: |
Fixed in workshop |
Suit for Pipe Diameter: |
24 to 60inch |
Suit for Pipe Material: |
CS |
Suit for Pipe Wall Thickness: |
2-70mm |
Suit for Pipe Length: |
12M |
Cutting & Beveling Speed: |
6 mins to finish 2 bevels |
Cutting Precision: |
1mm |
Cutting Self Measuring Function |
Included |
Conveying Speed: |
2-20 m/min |
Fitting-up Mode: |
Motorized fitting up |
Welding Type: |
Automatic root pass, fill and cap pass |
Welding Process: |
TIG/MIG/SAW are available in one station |
Management software: |
Pipe Spool Lean Fabrication Software Management System |
Average Productivity: |
0.25manhour/DI |
System Configuration:
Fabrication Procedure |
Machines/stations |
Cutting: |
5-axis flame/plasma cutting machine |
Beveling: |
Pipe end beveling machine |
Conveying: |
Pipe moving machine & Conveying system |
Pipe/fittings storage: |
Pipes rack/ fittings rack |
Pipe hoist: |
Overhead crane |
Fitting-up |
Multi-function fitting up station |
Welding |
Automatic pipe welding station (heavy-duty) |
Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
Q: How to do preheating?
A: We have inductive preheating device.
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
Q:What's the welding power brand?
A: It's USA MILLER.
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
Q: Can this system process SS pipes?
A: We have pipe spool fabrication system designed for SS pipe. It is equipped with Band Saw Cutting machine, which use cold cutting method, more suitable for processing SS pipes.
Welcome to visit NAEC in Nanjing, China.