Movable Type Pipe Spool Fabrication Solution 2-24"

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: NAEC
• Transport Package: Container
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China

Product Description

Movable Type Pipe Spool Fabrication Solution 2-24"
 
Movable Type Pipe Spool Fabrication Solution 2-24" is designed for on site periodic heavy work-load pipe fabrication.


Features:

• Main machines are stored in the containers, easy to transport from on site to other site. Meanwhile, the containers could protect main machines from severe environment. If project site changes, the total system could be easily transport to the new site, saving user's investment. 
• Convenient handling system saves much handling time and improves the working efficiency greatly.
• Scientific designed handling system, PLC controlled system for every main machine, and mature WPS program make the total system easy to operate and maintain.
• Qualified X-RAY test welding result and high efficient fabrication efficiency makes this system cost-effective.

 
Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Nuclear Power Plants, Shipbuilding, Power Plants, etc.
 
Highlights:

• realize 80% automated fabrication rate
• matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
• reduce client's fabrication cost
• guarantee client's fabrication quality
• improve client's competitiveness

 
Technical Description

Production Line Type:	Onsite Movable Type
Suit for Pipe Diameter:	2 to 24inch
Suit for Pipe Material:	CS/SS/ALS
Suit for Pipe Wall Thickness:	2-SCH60
Suit for Pipe Length:	12M
Cutting & Beveling Speed:	No more than 5 mins to finish 2 bevels
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	TIG/MIG/SAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

 
System Configuration:

Fabrication Procedure	Machines/stations
Cutting:	Band saw cutting machine
Beveling:	Pipe end beveling machine
Conveying:	Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ gantry crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

 
Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
 
Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools.
 

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