Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Product Details
Customization: Available
After-sales Service: 1 Year
Warranty: 1 Year
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  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  • Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
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Basic Info.

Model NO.
NAEC
Transport Package
Container
Specification
SGS, ISO9001
Trademark
NAEC
Origin
China

Product Description

Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48" is designed for big pipe spool/piping fabrication. 
 
Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Applicable Industries:
 Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Power Plants, etc.
 
Highlights:
  • realize 80% automated fabrication rate
  • matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
  • reduce client's fabrication cost
  • guarantee client's fabrication quality
  • improve client's competitiveness
Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
 
Technical Description
Production Line Type: Fixed in workshop
Suit for Pipe Diameter: 12 to 48inch
Suit for Pipe Material: Stainless Steel/ Alloy Steel
Suit for Pipe Wall Thickness: 2-70mm
Suit for Pipe Length: 12M
Cutting & Beveling Speed: 6 mins to finish 2 bevels
Cutting Precision:  1mm
Cutting Self Measuring Function Included 
Conveying Speed: 2-20 m/min
Fitting-up Mode: Motorized fitting up
Welding Type: Automatic root pass, fill and cap pass
Welding Process: TIG/MIG/SAW are available in one station
Management software: Pipe Spool Lean Fabrication Software Management System 
Average Productivity: 0.25manhour/DI
 
System Configuration:
Fabrication Procedure Machines/stations
Cutting: Band saw cutting machine
Beveling: Pipe end beveling machine
Conveying: Pipe moving machine & Conveying system
Pipe/fittings storage: Pipes rack/ fittings rack
Pipe hoist:  Jib crane/ overhead crane
Fitting-up  Multi-function fitting up station
Welding  Automatic pipe welding station (heavy-duty)
 
Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Pipe Spool Fabrication Machines

1 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Pipe Cutting& Beveling All-in-one Machine

>Suitable for pipes not larger than 8",max.thickness:20mm

>Cutting efficiency:100times/8hrs

>PLC control with automatic measuring to guarantee the same processing cycle

>Widely used for small bore C.S/S.S production lines

2 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

High Speed Band-saw Cutting Machine

>Three models available(16"type,24"type",48"type)

>PLC system control;self-measuring function with precision:±0.5mm

>Using hydraulic self-centering chuck

>It only takes 6 minutes to cut a 24" pipe of 25mm thickness

>Widely used for C.S/S.S production lines.

3 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

High Speed CNC Pipe End Beveling Machine

>Automatic self-centering chuck

>Single V,double V,U type bevel

>Can be matched with pipe end turning devic

>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)

>Several models available:16",24",32",48"

4 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Two / Multi- Axis CNC Flame/Plasma Cutting Machine
>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.

>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type

>Standard machine suitable for pipes nor larger than 24''

5 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Multi-function Pipe Fitting-up Station

>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.

>Light-duty type(manual) and heavy-duty type(motorized) are available.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

6 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Automatic Pipe Welding Station

>With two welding heads

>TIG/MIG/SAW are optional

>PLC system control & WPS programmed

>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

7 Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"

Conveyor Handling System

>used for pipe convenient transporation during in pipe spool fabrication.

>Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!



Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: How to do preheating?
A: We have inductive preheating device.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG for root pass. 
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

Welcome to visit NAEC in Nanjing, China.

Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
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Stainless Steel/ Alloy Steel Pipe Spool Fabrication System 12-48"
  

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