Automatic Pipe Spool Prefabrication Production Line

Product Description

NAEC---- Minimize the outdoor work, Maxmize customer's profit!

Suitable for industries of: OIL AND GAS, REFINERY FACILITIES, OFFSHORE &SHIPBUILDING, POWER PLANT, etc

Reference: CCC, L&T, PEC, Rotary Engineering, Petrol Steel, JSL, etc.

Automatic Pipe Spool Prefabrication Production Line

NAEC is dedicated to be pipe spool fabrication expert. Out system design capability is able to minimize user's manpower consumption of one unit Dia. Inch fabrication work. Our design ability can be 0.25manhour/D.I avergaely. It means the comprehensive productivity under automatic fabrication mode can achieve up to 15 times higher than that under traditional manual mode.

Our solution covers fabrication of different materials, such as C.S, S. S, Alloy steel, Duplex S. S. etc, from pipe dia. 2" to 60". Besides our automatic welding station can do automatic TIG/ RMD-MIG root pass and TIG/ RMD-MIG/MIG/ SAW fill and cap pass.

We not only provide effective pipe spool fabrication solution, but also provide fast build up workshop solution, raw material prefabrication, finished spools Non-destructive testing solution, which can speed up the whole production construction cycle and guarantee project quality.

Based on the above ability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high efficiency and good quality production and mostly manpower saving advantages. We have strong confidence in providing professional solution for your pipe spool fabrication workshop.

There are two types of pipe spool fabrication system: fixed type and containerized type. Fixed type is more suitable for heavy work load fabrication, and can get higher automation rate. Containerized type is more suitable for on site fabrication.

Workshop Type Piping/ Pipe Spooling Fabrication System

Features:
1. Suitable for pipe diameter : 2-60"
2. Suitable for pipe SCH: 2-60"
3. High speed and accurate cutting processing efficiency and effect
4. Multi-types of bevel type, including single V, double V and J type
5. Motorized multi-function fitting-up guaranteeing fitting-up accuracy

6. Conveyor handling system improving handing efficiency
7. Automatic root pass, fill and cap pass
8. TIG/RMD-MIG/MAG/FCAW/SAW welding process avaliable
9. Automatic pipe welding rate: up to 80%
10. Be matched with production management software

 

Configuration:

-Pipe Cutting & Beveling All-in-one Machine
-High Speed Band Saw Cutting Machine
-High Speed CNC Pipe End Beveling Machine
-Two / Multi- Axis CNC Flame/Plasma Cutting Machine
-Multi-function Pipe Fitting-up Station
-Conveyor Handling System
-Automatic Pipe Welding Station (different types available, 8" type, 24" type, 32" type, 48" type, 60" type)

Pipe Spool Fabrication Machines

1		Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines
2		High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines.
3		High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48"
4		Two / Multi- Axis CNC Flame/Plasma Cutting Machine >High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe. >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24''
5		Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
6		Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
7		Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!