Carbon Steel Pipe Spool Fabrication System 4-32"

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: NAEC
• Transport Package: Container
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China

Product Description

Carbon Steel Pipe Spool Fabrication System 4-32"

Carbon Steel Pipe Spool Fabrication System 4-32" is designed for big pipe spool/piping fabrication.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Power Plants, etc.

Highlights:

• realize 80% automated fabrication rate
• matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
• reduce client's fabrication cost
• guarantee client's fabrication quality
• improve client's competitiveness

 

Technical Description

Production Line Type:	Fixed in workshop
Suit for Pipe Diameter:	4 to 32inch
Suit for Pipe Material:	CS
Suit for Pipe Wall Thickness:	2-70mm
Suit for Pipe Length:	12M
Cutting & Beveling Speed:	6 mins to finish 2 bevels
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	TIG/MIG/SAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

 
System Configuration:

Fabrication Procedure	Machines/stations
Cutting:	5-axis flame/plasma cutting machine
Beveling:	Pipe end beveling machine
Conveying:	Pipe moving machine & Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station (heavy-duty)

 

Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: How to do preheating?
A: We have inductive preheating device.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
 

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