Stainless Steel/ Alloy Steel Pipe Spool Fabrication System2-24"
Stainless Steel /Alloy Steel Pipe Spool Fabrication System 2-24" is designed for pipe spool/piping fabrication.
Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.
Highlights:
- realize 80% automated fabrication rate
- matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
- reduce client's fabrication cost
- guarantee client's fabrication quality
- improve client's competitiveness
Technical Description
Production Line Type: |
Fixed in workshop |
Suit for Pipe Diameter: |
2 to 24inch |
Suit for Pipe Material: |
SS/ALS |
Suit for Pipe Wall Thickness: |
2-SCH60 |
Suit for Pipe Length: |
12M |
Cutting & Beveling Speed: |
No more than 5 mins to finish 2 bevels |
Cutting Precision: |
1mm |
Cutting Self Measuring Function |
Included |
Conveying Speed: |
2-20 m/min |
Fitting-up Mode: |
Motorized fitting up |
Welding Type: |
Automatic root pass, fill and cap pass |
Welding Process: |
TIG/MIG/SAW are available in one station |
Management software: |
Pipe Spool Lean Fabrication Software Management System |
Average Productivity: |
0.25manhour/DI |
System Configuration:
Fabrication Procedure |
Machines/stations |
Cutting: |
Band saw cutting machine |
Beveling: |
Pipe end beveling machine |
Conveying: |
Conveying system |
Pipe/fittings storage: |
Pipes rack/ fittings rack |
Pipe hoist: |
Jib crane/ overhead crane |
Fitting-up |
Multi-function fitting up station |
Welding |
Automatic pipe welding station |
Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
Q: What's the root pass method?
A: Usually we recommend automatic TIG.
Q:What's the welding power brand?
A: It's USA MILLER.
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools.
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