Carbon Steel Pipe Spool Fabrication Solution 2-8"

• Customization: Available
• Automation: Automation
• Certification: ISO, CE
• Model NO.: NAEC
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China

Product Description

Carbon Steel Pipe Spool Fabrication Solution 2-8"
 
Carbon Steel Pipe Spool Fabrication Solution 2-8" is designed for small bore pipe fabrication. 
 
Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Nuclear Power Plants, Shipbuilding, Power Plants, etc.
 
Highlights:

• realize 80% automated fabrication rate
• matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
• reduce client's fabrication cost
• guarantee client's fabrication quality
• improve client's competitiveness

 
Technical Description

Production Line Type:	Fixed in workshop
Suit for Pipe Diameter:	2 to 8inch
Suit for Pipe Material:	CS
Suit for Pipe Wall Thickness:	2-20mm
Suit for Pipe Length:	12M
Pipe Cutting & Beveling Speed:	100times/8hrs
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Manual fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	TIG/MIG/SAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

 
System Configuration:

Fabrication Procedure	Machines/stations
Cutting & beveling:	All-in-one pipe cutting & beveling machine
Conveying:	Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

 
Q&A:
Q: Is this system suitable for stainless steel fabrication?
A: To avoid pollution, CS and SS materials are fabricated separately usually. For SS material, all the covered surfaces are rubber covered or stainless steel sheet covered to avoid pollution. In fact all the machines are the same for CS or SS pipe fabrication, only the contacting surface are different.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q: What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
 
Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools.

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