Piping System
Piping system is a piping/ pipe spool production line that integrate automatic pipe cutting, automatic pipe end beveling, pipe fitting up, automatic pipe welding, and automatic pipe handling each pipe fabrication steps.
Usually a piping system in set in workshop for easy controlling fabrication quality. The fabrication workshop size depends on fabricator's workload. Considering SS piping system and CS piping system to be set separately, and the raw pipe length is 12 M, the workshop width is suggested at least 26 M. The workshop length can be set according to the numbers of welding stations. Usually it can be 80M, 100M or longer. Fabricators can also use light duty steel structure workshop to establish a fabrication workshop in short time.
Piping system can also be designed as transportable type. The main machines of one piping system can be set in containers. Then the whole system can be dismantled and installed according to project site changes. it is more suitable for lower working load onsite piping job.
To guarantee the fabrication quality, the accuracy of each working step is very important. NAEC pipe cutting station can guarantee the cutting accuracy is ±0.5mm; our pipe end beveling station can realize single V, compound V and J type bevel; our motorized pipe fitting-up station can reduce misalignment maximally, so it is easy to make the welding joint size satisfy welding requirements. Besides we have preset 40sets WPS in our welding station, so for operators, he just needs to select the suitable one.
When there is a lot of piping job in a workshop, handling of pipes may affect production efficiency. Usually overhead cranes are suggested to handle raw pipes; conveyor systems are suggested to handle cut-off pipes; trolleys are suggested to handle finished pipes to outside. Better handling of pipes can reduce material transferring time greatly.
Another factor that affect the whole production is waiting of pipes. Assuming a pipe fabrication workshop is enough in cutting, but inefficient in beveling, there will be many well cut-off pipes waiting for beveling. So for pipe cutting, pipe end beveling, pipe fitting up and pipe welding, each step working efficiency should be balanced. Then there is no pipe waiting. The whole workshop can be streamline in production.
NAEC has more than 17years of R&D of piping system. Now our designed piping system can suitable for CS/ SS/ ALS pipe size range from 2 to 10inch, from 4 to 24inch, from 6 to 32inch, from 12 to 48inch and from 26 to 60inch. Our heavy-duty piping system can suit for pipe thickness up to 60mm. Such piping system is widely used in Oil & Gas Facility Construction, Offshore module fabrication, power plant construction, nuclear power plant construction, etc. We can design customer's workshop according to his workshop size, pipe specifications and workload. If you are interested in, pls feel free to contact with us.
Pipe Spool Fabrication Machines
| 1 |
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Pipe Cutting& Beveling All-in-one Machine
>Suitable for pipes not larger than 8",max.thickness:20mm
>Cutting efficiency:100times/8hrs
>PLC control with automatic measuring to guarantee the same processing cycle
>Widely used for small bore C.S/S.S production lines |
| 2 |
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High Speed Band-saw Cutting Machine
>Three models available(16"type,24"type",48"type)
>PLC system control;self-measuring function with precision:±0.5mm
>Using hydraulic self-centering chuck
>It only takes 6 minutes to cut a 24" pipe of 25mm thickness
>Widely used for C.S/S.S production lines. |
| 3 |
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High Speed CNC Pipe End Beveling Machine
>Automatic self-centering chuck
>Single V,double V,U type bevel
>Can be matched with pipe end turning devic
>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)
>Several models available:16",24",32",48" |
| 4 |
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Two / Multi- Axis CNC Flame/Plasma Cutting Machine
>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.
>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type
>Standard machine suitable for pipes nor larger than 24'' |
| 5 |
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Multi-function Pipe Fitting-up Station
>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.
>Light-duty type(manual) and heavy-duty type(motorized) are available.
>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 6 |
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Automatic Pipe Welding Station
>With two welding heads
>TIG/MIG/SAW are optional
>PLC system control & WPS programmed
>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.
>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 7 |
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Conveyor Handling System
>used for pipe convenient transporation during in pipe spool fabrication.
>Its speed is adjustable between 2M to 20M/min. |
For more information, please contact us, thank you!
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