Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Product Details
Customization: Available
Production Scope: Parts Production Line
After-sales Service: 1 Year
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  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
  • Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
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Basic Info.

Model NO.
NAEC
Transport Package
Container
Specification
SGS, ISO9001
Trademark
NAEC
Origin
China

Product Description

Stainless Steel/ Alloy Steel Pipe Spool Fabrication Solution 12-48"

Stainless Steel/ Alloy Steel Pipe Spool Fabrication Solution 12-48" is designed for big pipe spool/piping fabrication. Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Power Plants, etc.

Highlights:
  • realize 80% automated fabrication rate
  • matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
  • reduce client's fabrication cost
  • guarantee client's fabrication quality
  • improve client's competitiveness
Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Technical Description
Production Line Type: Fixed in workshop
Suit for Pipe Diameter: 12 to 48inch
Suit for Pipe Material: Stainless Steel/ Alloy Steel
Suit for Pipe Wall Thickness: 2-70mm
Suit for Pipe Length: 12M
Cutting & Beveling Speed: 6 mins to finish 2 bevels
Cutting Precision:  1mm
Cutting Self Measuring Function Included 
Conveying Speed: 2-20 m/min
Fitting-up Mode: Motorized fitting up
Welding Type: Automatic root pass, fill and cap pass
Welding Process: TIG/MIG/SAW are available in one station
Management software: Pipe Spool Lean Fabrication Software Management System 
Average Productivity: 0.25manhour/DI
 
System Configuration:
Fabrication Procedure Machines/stations
Cutting: Band saw cutting machine
Beveling: Pipe end beveling machine
Conveying: Pipe moving machine & Conveying system
Pipe/fittings storage: Pipes rack/ fittings rack
Pipe hoist:  Jib crane/ overhead crane
Fitting-up  Multi-function fitting up station
Welding  Automatic pipe welding station (heavy-duty)

Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing
 

Pipe Spool Fabrication Machines

1 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Pipe Cutting& Beveling All-in-one Machine

>Suitable for pipes not larger than 8",max.thickness:20mm

>Cutting efficiency:100times/8hrs

>PLC control with automatic measuring to guarantee the same processing cycle

>Widely used for small bore C.S/S.S production lines

2 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

High Speed Band-saw Cutting Machine

>Three models available(16"type,24"type",48"type)

>PLC system control;self-measuring function with precision:±0.5mm

>Using hydraulic self-centering chuck

>It only takes 6 minutes to cut a 24" pipe of 25mm thickness

>Widely used for C.S/S.S production lines.

3 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

High Speed CNC Pipe End Beveling Machine

>Automatic self-centering chuck

>Single V,double V,U type bevel

>Can be matched with pipe end turning devic

>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)

>Several models available:16",24",32",48"

4 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Two / Multi- Axis CNC Flame/Plasma Cutting Machine
>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.

>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type

>Standard machine suitable for pipes nor larger than 24''

5 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Multi-function Pipe Fitting-up Station

>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.

>Light-duty type(manual) and heavy-duty type(motorized) are available.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

6 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Automatic Pipe Welding Station

>With two welding heads

>TIG/MIG/SAW are optional

>PLC system control & WPS programmed

>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

7 Intelligent Stainless Steel Alloy Steel Pipe Spool Fabrication System for Efficient Manufacturing

Conveyor Handling System

>used for pipe convenient transporation during in pipe spool fabrication.

>Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!


Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: How to do preheating?
A: We have inductive preheating device.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

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