High-Efficiency Heavy-Duty Welding Workstation for Large Box Beam Structures

• Customization: Available
• Application: Construction Industry, Welding
• Brand Name: Naec
• Model NO.: Large Box Beam Structures
• Place of Origin: Nanjing
• System: Robotic Mode
• Condition: New
• Certification: CE, RoHS
• After-Sales Service: 1 Year
• Warranty: 1 Year
• Transport Package: Packed in Container
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China
• HS Code: 85153190
• Production Capacity: 50 Sets/Year

Product Description

High-Efficiency Heavy-Duty Welding Workstation for Large Box Beam Structures

The large-scale welding workstation specially designed for heavy-duty box beam structures is the first in China,which is equipped with a ring-shaped and C-shaped turning mechanism, the maximum load and turning weight is 60 tons, and the maximum diameter of the workpiece is 6m. The longest is 30 meters, and the two stations have a common rail of 80 meters, forming a complete station with two sets of gantry welding robots. The positioner is convenient to use and can be easily opened or disassembled, and the heavy-duty card can easily adjust the size to adapt to various sections of box-shaped structural beams. It is suitable for efficient welding of inner and outer welding seams, while taking into account the outer T-shaped steel, flange plate, horizontal channel steel (or angle steel), etc. And ensure that the tool has enough anti-collision ability when the workpiece is hoisted onto the turning tool.

With extensive knowledge and experience of welding technology , Najing Auto Electric CO., dedicates to dilvering intelligent lean fabrication , the intelligent  fabrication line inlcuding the robotic welidng system integrated by welding system ,control system, and offline self-programming are intended for complicated workpiece flexible production using for many industries including small to medium-large size excavators that lead to strong productivity and profitablility gains.
 

Welcome to visit NAEC in Nanjing, China.
 

Our company view
Nanjing Auto Electric Co., Ltd (NAEC) was established in 2001, taking promoting "Lean Fabrication to Global Energy Engineering Industry" as its mission, NAEC's core business is to provide Lean-fabrication One-stop Solution to energy engineering contractors and fabricators. With advanced innovation ability and continuous integration of new technology & processes, NAEC's solution ensure its users high quality and efficient fabrication, and make itself become worldwide clients' most preferred partner.

Our Strategic Clients are
EPC companies, Contractors or Fabricators in Onshore Oil & Gas Exploration, Transportation, Storage, Refinery & Chemical
EPC companies, Contractors, Fabricators or Equipment Manufacturers in Offshore Oil & Gas Exploration, Treatment, Transportation & Storage
EPC companies, Contractors or Fabricators in Nuclear Power, Wind Power, or Thermal Power
Various Energy Engineering Equipment Manufacturers
We provide Lean-fabrication One-stop Solution for Energy Engineering EPC Companies/ Contractors/ Fabricators, Based on Following Systems:

NAEC Lean-fabrication Mode
NAEC Lean-fabrication Management System
NAEC Lean-fabrication Production System
NAEC Lean-fabrication One-stop Solution can help engineering fabrication operators to solve project problems. It can organize fabrication production and ensure the final delivery in good quality and on time.

 

Construction Machinery
Our company also developed intelligent robotic solution for Construction Machinery , such as mechanical parts welding for excavators, bulldozers, loaders, forklift hydraulic cylinders, truck crane, port crane... Different types of welding stations and production line can be customized according to the specific work-piece to be manufactured

1		Welding Workstation for Excavator Length: 7325 mm - 8100 mm Width: 1130 mm -  1400 mm Height: 2464 mm -  3500 mm Weight:  ≤ 6500 kg Single Positioner Rated Load: 12,000kg Positioner Tilting Speed: 0-0.6 r/min Workpiece Rotation Speed: 0-2.1 r/min Positioner Tilting Angle: ±180° Rotation Axis: 0-360° Side Gantry Robot Stroke: X-Axis: 9000mm Y-Axis: 2000mm Z-Axis: 1500mm Suitable for clamping and welding of irregular structural components on boom types
2		Welding Workstation for Telescopic Boom Aerial Work Platform Products Length:3087mm-3928mm Width:1717mm-1926mm Height:608mm-785mm Weight:≤2500kg Single Positioner Rated Load Capacity: 2000kg Workpiece Rotation Speed: 0-3.7 r/min Rotation Range: ±180° Single-Sided Positioner Travel: 500mm Side Gantry Robot Travel: X-axis: 4000mm Y-axis: 2000mm Z-axis: 1500mm Suitable for clamping and welding of box-type structural components such as chassis, and can use RGV/AGV/intelligent gantry for automatic loading and unloading
3		Welding Workstation for Scissor Lift Aerial Work Platforms Length:3087mm-3928mm Width:1717mm-1926mm Height:608mm-785mm Weight:≤2500kg Single Positioner Rated Load Capacity: 2000kg Workpiece Rotation Speed: 0-3.7 r/min Rotation Range: ±180° Single-Sided Positioner Travel: 500mm Side Gantry Robot Travel: X-axis: 4000mm Y-axis: 2000mm Z-axis: 1500mm Suitable for clamping and welding of box-type structural components such as chassis, and can use RGV/AGV/intelligent gantry for automatic loading and unloading
4		Welding Workstation for Rotary Drilling Rig Products Length:2250mm-3610mm Width:570mm-1500mm Height:300mm-590mm Weight:≤2630kg Single Positioner Rated Load Capacity: 2000kg Workpiece Rotation Speed: 0-3.7 r/min Rotation Axis: ±180° Side Gantry Robot Travel: X-axis: 18000mm Y-axis: 1500mm The welding robot can move in both the XY directions to ensure high welding reach rate requirements. The robot is also equipped with a mobile hood-type dust extraction system to ensure efficient dust removal.
5		Welding Workstation for Truck Crane Products Length:3120mm-5190mm Width:1800mm-2460mm Height:1450mm-1830mm Weight:≤2670kg Positioner Rated Load Capacity: 5000kg Positioner Tilt Speed: 0-1.4 r/min Workpiece Rotation Speed: 0-1.95 r/min Positioner Tilt Angle: ±180° Rotation Axis Range: 0-360° Side Gantry Robot Travel: X-axis: 4000mm Y-axis: 2000mm Z-axis: 1500mm Suitable for clamping and welding of turntable-type structural components. Both axes of the positioner are external to the robot, which facilitates collaborative welding and ensures optimal welding posture.
6		Crawler Crane Product Welding Workstation Length: 3000mm - 12000mm Pipe Diameter: 89mm - 219mm Weight: ≤1500kg Single Positioner Rated Load Capacity: 3000kg Workpiece Rotation Speed: 0-2.4 r/min Positioner Rotation Angle: ±180° Positioner Vertical Travel: 1500mm Side Gantry Robot Travel (X-axis): 6000mm The welding robot can move in both the XY directions to ensure high welding reach rate requirements. The robot is also equipped with a mobile hood-type dust extraction system to ensure efficient dust removal.
7		Welding Workstation for Forklift Products Length:3087mm-3928mm Width:1717mm-1926mm Height:608mm-785mm Weight:≤300kg Positioner Rated Load Capacity: 300kg Positioner Tilt Speed: 0-11.7 r/min Workpiece Rotation Speed: 0-13 r/min Tilt Angle: ±180° Rotation Range: 0-360° Robot Travel: X-axis: 1000mm The workstation is in the form of a seat-type robot and a spherical positioner, suitable for clamping and welding of small box-type structural components.