Pipe Spool Lean Fabrication Software Management System

• Customization: Available
• Automation: Automation
• After-sales Service: 1 Year
• Model NO.: NAEC
• Certification: ISO, CE
• Warranty: 1 Year
• Transport Package: Container
• Specification: SGS, ISO9001
• Trademark: NAEC
• Origin: China
• HS Code: 85153190

Product Description

Pipe Spool Lean Fabrication Software Management System 
 
Pipe Spool Lean Fabrication Software Management System is designed for supporting the pipe spool fabrication production system to finish the target daily productivity and ensure good fabrication quality and lowest the fabrication cost.
 

Highlights:

• support the production system to finish the target daily productivity and ensure good fabrication quality and lowest the fabrication cost.
• with interface to read isometric drawing in IDF/PCF format, by database maintenance, the software are automatically define field joints and shop joints.
• the software can automatically split 3D spool drawings into 2D sub spool drawing which suitable for automatic welding. The sub spool can be automated fabricated in the automatic production system. 
• with automatic splitting function based on certain logic and production system capabilities, ensure 80% of joints of project can be automatically fabricated, only around 20% of joints is manually fabricated in 3D area.
• automatically define the shop fabrication joints which is automatic welding joints, which is manual welding joints. 
• automatically calculate the workload of fabrication in DI based on the spool drawing, generate the pipe list and fittings list for daily, weekly and monthly fabrication, the list can be used for raw material prepare, purchasing from market or collect from client.
• automatic production planning by software based on material availability to ensure every day's fabrication with full capacity, balance each stations workload based on equipment capability, reduce standby time. raw material plan, fabrication plan and delivery plan is involved in the software system. 
• automatically transfer working sheets to cutting station, everyday's fabrication pipe and fittings are prepared in advance to avoid stop of fabrication due to material not available.
• automatic nesting function to reduce cutting scraps, save material cost.
• in line data control system is used to tracing fabrication process and automatically feedback to control room, generate various reports, productivity report, welding report, testing report, joint check, etc. 
• software automatic function avoid mistake by manual engineering, and few engineers and management officers are involved in the fabrication, 80% of the joints fabricated by automatic production system, manpower cost saving. automatic equipments with highest single station efficiency, stable processing quality, project quality and on time delivery is ensured. 

Q&A:
Q: Is there any clients using this Pipe Spool Lean Fabrication Software Management System ?

• Many clients such as L&T, PUNJLLOYD, HEISCO, ALGHANIM are using this software for their piping project.

Q: Can your software read PDF format drawing?

• Yes our software can read PDF drawing, but it should be software copy with database.

Pipe Spool Fabrication Machines

1		Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines
2		High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines.
3		High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48"
4		Two / Multi- Axis CNC Flame/Plasma Cutting Machine >High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe. >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24''
5		Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
6		Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
7		Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min.

Tank Construction Machines
 

1		Girth Seam Welding Machine >Applicable to both bottom-to-top and top-to-bottom tank erection >Adopting Sub Arc Welding technology >Standard machine suitable for shell plate width: 1.3M-2.8M >Max. Efficiency of AGW could be 30 times as manual welding
2		Vertical Seam Welding Machine >Suitable for tank plate wall thickness is from 10mm to 50mm >Motor frequency inverter drive system >Weatherproof control box with digital display for welding speed >Travel speed: 0~2200mm/min >Beveled gear drive reducer, good locking ability in both directions
3		Butt/Corner Seam Welding Machine >Applicable to butt seam welding of bottom plates >With magnetic idler system >More than 99% Qualified first X-ray test. >Suitable for both Top-to-Bottom and Bottom-to-Top Tank Construction Method

For more information, please contact us, thank you!