Pipeline Joining and Fabrication Production Line

• Type: Arc Welders
• Suitable for Industries: Oil and Gas, Refinery Facilities, Offshore, Ect.
• Transport Package: Packed in Container
• Specification: ISO9001: 2008
• Trademark: NAEC
• Origin: China
• Model NO.: customized
• HS Code: 85153190
• Production Capacity: 200 Sets/Year

Product Description

NAEC---- Minimize the outdoor work, Maxmize customer's profit!

Suitable for industries of: OIL AND GAS, REFINERY FACILITIES, OFFSHORE &SHIPBUILDING, POWER PLANT, etc

Reference: CCC, L&T, PEC, Rotary Engineering, Petrol Steel, JSL, etc.

Pipeline Joining and Fabrication Production Line

 

ADVANTAGES:

1. Overall lifecycle production informationized management systems make QC covers each process; quality status can be recordand feedback to QC monitoring and management terminal;

1. Inspection area is arranged after each working step finished in the production line; next process will inspect and control the quality of upper process;
2. CNC control medium frequency induction preheating and post-heating system can precisely control preheat and post-heat temperature (temperature accuracy of ±10°C) with high accuracy of heating and cooling temperature control, which lays the foundation of good welding quality;
3. Innovative WPS for different material;
4. Square wave AC + square wave AC double arc double wire submerged arc welding process can eliminate workpiece magnetic influence on welding process to increase first welding qualification rate;
5. Mature & high efficient automatic root pass welding technology provides high quality and efficiency foundation for Fabrication engineering.
6. Systematic and scientific production line process planning lays the foundation for improving production efficiency;
7. Complete production line logistics system realizes automation and mechanized operations of the fabrication process, which reduces labor workload to maximum rate and achieves industrialized mass production capacity;
8. The whole production line adopts logistics designing mode; the material transportation efficiency is more than 3 times higher than that of crane lifting mode, which reduces logistics cost in the production process;
9. The configuration of professional equipment is arranged specially for pipeline fitting-up & joining project, such as the high speed pipe end beveling machine, radius changeable medium frequency preheating system, mechanical welding joint fitting-up equipment, welding seam gouging machine, medium frequency heat treatment system, pipeline transferring / conveying logistic system, etc. The efficiency of professional equipment instead of labor is 5-10 times higher than traditional process efficiency.

Pipe Spool Fabrication Machines

1		Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines
2		High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines.
3		High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48"
4		Two / Multi- Axis CNC Flame/Plasma Cutting Machine >High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe. >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24''
5		Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
6		Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
7		Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!