Pipe Spool Fabrication Solution

• Customization: Available
• Automation: Automation
• Transmission Type: Flexible
• Model NO.: NAEC
• Automatic Production Line: Comprehensive
• Certification: ISO, CE
• Flexible Production: Lean Production
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Trademark: Auto

Product Description

 

Pipe Spool Fabrication Machine
 

NAEC was established in year 2001, and has been devoting to research and development of pipe spool fabrication machines, which consist of automatic pipe cutting machine, automatic pipe end beveling machine, pipe conveyor system, multi-function pipe fitting up machine and automatic pipe welding machine.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.

Highlights:

1. realize 80% automated fabrication rate
2. matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
3. reduce client's fabrication cost
4. guarantee client's fabrication quality
5. improve client's competitiveness

Technical Description

Suit for Pipe Diameter:	2 to 24inch, 4-32inch, 12-48inch, 24-60inch
Suit for Pipe Material:	CS, SS, ALS
Suit for Pipe Wall Thickness:	Max. 70mm
Suit for Pipe Length:	12M
Cutting mode:	Thermal cutting or cold cutting
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	GTAW, SAW, GMAW, GMAW-P, FCAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

pipe spool fabrication machine configuration:

Fabrication Procedure	Machines/stations
Cutting:	5-axis flame/plasma cutting machine Band cutting machine All-in-one pipe cutting and beveling machine
Beveling:	Pipe end beveling machine
Conveying:	Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

Q&A:
Q:Can pipe spool fabrication machine process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.

Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.

Q: What's the root pass method?
A: Usually we recommend automatic GTAW or RMD for root pass. While RMD is not acceptable by some users, we can support client to do PQR for different welding methods.

Q:What's the welding power brand?
A: It's USA MILLER.

Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools.

Q: Can this pipe spool fabrication machines process SS pipes?
A: We have pipe spool fabrication machine designed for SS pipe, such as band saw cutting machine for SS pipe cutting. And for all our designed pipe spool fabrication machine, the contact surface of machine and pipe pieces is steel plate covered or rubber material to avoid contamination.