Carbon Steel Piping Fabrication Production Line 24-60"

• Customization: Available
• Automation: Automation
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Flexible Production: Lean Production
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Trademark: Auto

Product Description

 

Carbon Steel Piping Fabrication Production Line 24-60"

Carbon Steel Piping Fabrication Production Line24-60" is designed for big piping fabrication.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Power Plants, etc.
 

Highlights:

1. realize 80% automated fabrication rate
2. matched with piping lean fabrication software management system realize 0.25manhour/DI productivity
3. reduce client's fabrication cost
4. guarantee client's fabrication quality
5. improve client's competitiveness

 

Technical Description

Production Line Type:	Fixed in workshop
Suit for Pipe Diameter:	24 to 60inch
Suit for Pipe Material:	CS
Suit for Pipe Wall Thickness:	2-70mm
Suit for Pipe Length:	12M
Cutting & Beveling Speed:	6 mins to finish 2 bevels
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	GTAW/GMAW/SAW are available in one station
Management software:	Pipe Spool Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

System Configuration:

Fabrication Procedure	Machines/stations
Cutting:	5-axis flame/plasma cutting machine
Beveling:	Pipe end beveling machine
Conveying:	Pipe moving machine & Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station (heavy-duty)

 

Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.

Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.

Q: How to do preheating?
A: We have inductive preheating device.

Q: What's the root pass method?
A: Usually we recommend automatic GTAW or RMD for root pass. While RMD is not acceptable by some users, we can support client to do PQR for different welding methods.

Q:What's the welding power brand?
A: It's USA MILLER.

Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.


Q: Can this system process SS pipes?
A: We have pipe spool fabrication system designed for SS pipe. It is equipped with Band Saw Cutting machine, which use cold cutting method, more suitable for processing SS pipes.

 

Pipe Spool Fabrication Machines

1		Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines
2		High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines.
3		High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48"
4		Two / Multi- Axis CNC Flame/Plasma Cutting Machine >High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe. >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24''
5		Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
6		Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type
7		Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!